Case Study: Powering Mining Operations with Hybrid Solutions

Redpath Mining, Cementation, Vale, Glencore

Challenge

In mining operations, especially underground, power sources can be scarce and costly. The need to power essential equipment, such as desktops, servers, and hand tools, while avoiding the installation of temporary power lines, posed a challenge in terms of both cost and efficiency.

Solution

Hybrid Power Solutions’ Batt Pack series—ranging from Batt Pack (2018) to Batt Pack Jupiter (2020-2024 models)—were deployed to support key operations in mines. These products powered a range of essential tools and equipment, streamlining underground work and minimizing downtime.

Tools Powered

Power Tools:

✓

Office Equipment:

Desktops
Servers
Battery Chargers

✓

Heavy Machinery

9” grinders
Overhead cranes

✓

Additional Equipment:

Pressure washer
Lighting
Radio chargers

Performance

Power Usage: Varies depending on the shift and equipment demand.
Benefits:
- Reduced need for temporary power installations.
- Eliminated heavy cable stringing, even from distances of up to 600 feet.
- Powered essential equipment without relying on mine electricians.Overnight at the shop.

Results

Enhanced Mobility: Products could be transported in man carriers, providing power in areas of the mine with no existing power source.
Cost Savings: Saved 1 to 3 hours per shift, significantly reducing operational costs.
Environmental Durability: Products excel in high humidity environments and reduced the need for additional air circulation.

Feedback

“A game-changer for shaft maintenance and repairs. The Batt Packs eliminate the need for costly temporary power installations, saving both time and money in mining operations.”